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When we built our home 7 years ago it was always with the
intention of tiling behind our wood stove but tile is pricey and we just never
got around to doing it. Then Pinterest arrived in my life (Yeah!Pinterest) and I saw a floor done with
penny tile last summer and I knew that I had to have a penny wall. We used their technique to do our wall. You can see their post at: (http://big-design.blogspot.ca/2011/01/penny-saved-is-tile-floor.html
). Canada had announced their intent to phase out the penny so it was perfect timing to make a monument to the penny. Let me say that this is not a weekend DIY or
one for the faint of heart at least not on the scale we did it, but it is one of the
cheapest ways to tile a wall – it costs pennies! There was a major investment of time and in
our case, muscle power (more of that later). We started
collecting pennies last summer by inviting our friends and family to bring their pennies to
us for cash but instead they all donated almost 9,000 pennies to the wall! Thank you to all of you! We bought another 10,000 and we had a few
thousand of our own. We decided on not
doing the entire wall but instead, doing a 6’wide strip behind the stove and
taking it up 16’ to the roof line – yep I said 16’. We found a tile place where
we could buy a roll of 1’wide fibreglass mesh and then we had to decide on
glue. Glues to attach metal were
expensive and reviews suggested the smell lingered forever so we opted for
using silicone – the kind you use in your bathroom or kitchen - to attach the pennies to the mesh. I tried to research if silicone would stick
with the tile thin -set and could not find anything concrete so we went ahead
hopeful that it would all work out.
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In
October I went on the computer and found
http://incompetech.com/graphpaper/circle/
to print circles the size of pennies on paper.
I used 2cm (the size of pennies) for the grid size and a radius of .9 to
give the spacing for the grout. I
printed quite a few sheets and cut and joined sheets together to make 4 one
square foot templates (so we could make 4 tiles at a time). We put the templates on a
table with a sheet of plexi-glass from an old picture frame over them. Then we put down a piece of plastic wrap to keep the silicone off the
plexi-glass and to keep the tiles from sticking together as we piled them up. Finally,
the square foot of mesh was put down and we lined up corners and started
attaching pennies. Jerry did all of the tiles starting in October, doing
one or two a night and having about 9’ of tile ready by the end of
December. He wore a spot in the floor he spent so much time doing those tiles! Each tile took 224 pennies and
we chose to do things completely random, heads, tails, US, Canadian, old, new,
even damaged and painted. Our oldest penny that we could see a date on is from 1920.
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New Years Eve Day we attached 9’of tile – we had been
waiting for a day that would be sunny enough not to have the wood stove on (our
main source of heat). The actual tiling
was pretty easy. Only a very thin coat
of thin set was possible as the pennies are so thin and we needed to leave room
for grouting. Each foot of tile required
us to attach pennies one at a time to fill in the “half-row” at the top of the
tile.
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The silicone did not seem to present a problem and only a
few pennies fell off the mesh while we were attaching them to the wall. It was pretty easy to re-attach any with a
bit of thin-set on the penny and then stick it to the wall. Next morning they were all still there on the
wall. We were thrilled it had
worked. Jerry went back to making tiles
and we had the next 7’ ready to go a few weeks later. Our roof line is sloped behind the stove so
the last tiles had to be made up as we tiled once we could measure and cut the
mesh on the angle to fit. The wall took approx 19,500 pennies - we spent only $100 on pennies, $75 on the mesh, and about $70 on the grout and thin-set - we used the standard stuff from Home Depot. Add the costs of trim, plastic wrap and silicone and we spent approximately $300 to tile a 16'x 6' area.
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We painted and attached a thin trim down each side and across the top and we were ready to grout. We knew that the grouting would be challenging, grouting regular
tile is hard work and pennies are not smooth.
It was apparent very quickly that Jerry was not able to pull a lot of the grout
back off the pennies because it caught in the minuscule edges of the pennies. I tried taking the grout off with sponges and
lots of water as you would normally do but then I was losing the grout in
between and there was not much of that because the pennies are pretty
thin. It would have taken huge amounts
of water that we could not put down the septic system and it all seemed terribly
wasteful. So we made the decision to let it all dry for
a day which meant that we then had to remove the dry grout from more than 50% of
the pennies with damp cloths and screwdrivers, paint scrapers one penny at a time and most of the work while we were on ladders 16' up!
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The first day we cleared a couple of square
feet and I was pretty discouraged. I avoided looking at the rest of the wall.
But a new day dawns and you find your groove with cleaning, some areas were easier than
others, we had the tunes blasting and there were two of us working on it. After about 40 hours of
scraping the wall over two weeks it was finally done. All told we figure it took about 100 hours of work for the whole job.
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It was soooo worth all the work! I love the glow of the coppery colour, the
variation of the tones in the wall. I love the way the light makes it sparkle in some areas. The pics do not do it justice - really it looks so much better than these pics!
Thanks again to all our friends and family - can't wait for you all to come and see your pennies!